
Home Heating
Gas Furnace And Boiler Tune-Up And Maintenance
Just as your car needs tune-ups to keep it in good running order, your
furnace or boiler needs periodic tune-ups to keep it in tip-top running
shape. A regular maintenance program for your heating equipment is relatively
inexpensive and can pay dividends in energy savings and increased equipment
life.
Sticking to a maintenance schedule suggested by your heating
service contractor will benefit you in several ways. Well-tuned equipment
will save you energy dollars, provide increased comfort, and extend the
life of your heating system. Keep in mind that proper and professional
cleaning and adjustments will save you money and protect your equipment
investment.
While there are obvious differences in the design and operation of
gas boilers and furnaces, and therefore in the maintenance provided, the
following measures are those which should be included in a routine tune-up
procedure:
- Clean burners, combustion chamber, and heat exchange surfaces
- Check color of flame: the proper color is blue; a yellow
indicates that the gas is not burning properly and the equipment
should be adjusted by a professional
- Check fan belts and blowers
- Check safety controls
- Check thermostat operation
- Check thermocouple and pilot light assembly (if applicable)
- Check for proper venting
- Inspect and replace filters
- Lubricate all motors
- Perform a combustion efficiency test
The following combustion efficiency test results are considered acceptable
for gas heating systems after a tune-up has been performed. If combustion
efficiency test results are not within acceptable parameters, then the
maintenance contractor should document the heating system's deficiencies.
| Smoke |
0 |
| Net Stack Temperature |
300° to 500° F |
| Carbon Dioxide |
8 to 10% |
| Oxygen |
5 to 7% |
| Combustion Efficiency |
71 to 82% (or higher) |
Spark Ignition
If your heating unit has a standing pilot (i.e., the pilot is always
on during the heating season), consider installing an electronic or mechanical
ignition system. This system saves up to 5% of the heating energy by eliminating
the standing pilot. When the thermostat calls for heat, the pilot is ignited
by an electronic or mechanical spark, and then ignites the burners. Once
the burners are ignited, the pilot shuts off.
Many new systems use a ceramic "hot surface igniter" which
eliminate the pilot altogether. The igniter is energized electrically
and quickly attains a very high temperature. When the gas valve opens,
the gas is ignited by coming into contact with the hot surface igniter.
Replacing Your Heating System
Replacing your old heating system is sometimes the most cost-effective
option. An older heating system can have an annual fuel utilization
efficiency (AFUE) of as little as 50%, whereas new energy efficient
condensing and pulse furnaces can achieve AFUEs as high as 97%. Equipment
and fuel costs should always be considered to determine if equipment
replacement is a cost-effective measure.
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